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DISC
FINISHING MACHINES
CF-I
Series
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DEBURRING & POLISHING
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| All Otec CF-I series disc finishing machines uniquely
feature: |
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- A technically advanced process system
to give a consistent high quality surface finish with all metals.
- Process cycle times up to 20 times
faster than with conventional machinery.
- Patented `zero gap system' allows
processing of thin or small parts,
- Fine media can be used to obtain high
gloss polish.
- Automatic computer control of process
functions with digital display.
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- The process container is stationary
and has a disc in the base, which revolves at 120 - 330rpm. This
action causes the process media to flow into a toroidal shape,
creating a sliding pressure on the pieces to be de burred or polished.
- Otec have used precision machined
ceramic rings between the container and disc to allow a precision
gap to be set which will not allow media or small parts to stick
or jam.
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- There is a choice of one, two, three
or four process bowls.
- The typical configuration would be
three bowls. Two for deburring and one for polishing.
- Other configurations are dependant
on desired final finish and the type of metal also size &
shape of pieces. Expert advice is available
- Process bowls are described by their
usable capacity. i.e CF 2X18 has two bowls, each 18 litre capacity.
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| Description of normal operational sequence: |
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- This is normally carried out in a
`wet' process bowl where water together with a soluble compound
is introduced.
- The process bowl is filled with media
(normally an abrasive filled plastic shape) and the parts are
added.
- Computer parameters such as speed,
process duration and the compound dosing rate are set and the
process begins
- Normal process time is only 2-3 hours.
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- This is carried out in a `dry' process
bowl where the media used is a walnut granule pre dosed with a
polishing paste.
- The bowl is filled with media together
with the parts to be polished, the computer is set and the process
started.
- Standard polishing time is approximately
one hour.
- The media can be used for up to 150
hours before being replaced. During processing it is refreshed
every 6 - 10 hours, by the addition of a small amount of polishing
paste.
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Container
volume
(l) |
Container diameter
[mm] |
Length
(mm) |
Depth
(mm) |
Height
(mm) |
Weight
(kg) |
Power
[kVA/V] |
CFI
1 x 9 |
9 |
257 |
810 |
1000 |
1620 |
118 |
0.8/230 |
CFI
2 x 9 |
2
x 9 |
257 |
1240 |
1000 |
1620 |
182 |
1.6/230 |
CFI
3 x 9 |
3
x 9 |
257 |
1670 |
1000 |
1620 |
220 |
2.4/230 |
CFI
4 x 9 |
4
x 9 |
257 |
2200 |
1000 |
1620 |
254 |
3.2/230 |
CFI
1 x 18 |
18 |
333 |
880 |
1000 |
1620 |
127 |
0.8/230 |
CFI
2 x 18 |
2
x 18 |
333 |
1380 |
1000 |
1620 |
200 |
1.6/230 |
CFI
3 x 18 |
3
x 18 |
333 |
1880 |
1000 |
1620 |
234 |
2.4/230 |
CFI
4 x 18 |
4
x 18 |
333 |
2405 |
1110 |
1760 |
350 |
3.2/400 |
CFI
1 x 50 |
50 |
485 |
1200 |
1535 |
1680 |
265 |
2.5/230 |
CFI
2 x 50 |
2
x 50 |
485 |
2120 |
1535 |
1680 |
450 |
5.0/400 |
CFI
3 x 50 |
3
x 50 |
485 |
3040 |
1535 |
1950 |
635 |
7.5/400 |
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